solutions
Brushless DC (BLDC) Motor Manufacturer
Customized Brushless DC Motor Solutions
- In-house manufacturing ensures cost-effectiveness and fast delivery
- 15 years of experience in motor design and production
- Extensive production capabilities, including automated winding and dynamic balancing testing
- Large-scale production facilities support large-volume orders
At VoltSpin, we specialize in providing customized brushless DC motor solutions to our customers. Our team of support engineers has extensive industry experience and is able to handle a variety of custom requirements. We offer motors with the following parameters:
Diameter: 16mm – 60mm
Voltage: 12V – 48V
Torque: up to 50kgf.cm
Whether your project requires unique specifications, special materials or specific performance, we can ensure that the motor is exactly what you want through services such as precision winding, automated assembly and dynamic balancing testing. We are committed to providing you with high-quality, reliable tiny brushless DC motors.
Superior Brushless DC (BLDC) Motor
At VoltSpin, We are proud to supply high-efficiency brushless DC motors to over 100 customers worldwide. With state-of-the-art facilities, cutting-edge manufacturing technology and an experienced engineering and production team, we provide high-quality, customized motors to meet your business needs. A wide range of material and process options, as well as the ability to design and quality control, enables us to handle the most challenging projects.
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Why Choose Us
- Expert project management and consulting: Our team ensures flexible communication, quick response to your needs, and seamless connection from design to shipment.
- Innovative manufacturing: Continuously improve processes, improve production efficiency and product quality, and use real-time data to monitor every link.
- In-house design and processing: Flexible handling of complex parts, ensuring efficiency and precision, and fast completion of customized solutions.
- Fast delivery time: Optimize process and inventory management to speed up production from design to finished product.
- Strict quality control: Ensure that each product meets high standards in small batch production to provide you with reliable motor products.
One-stop custom Brushless DC (BLDC) Motor
VoltSpin has spent years developing an advanced motor design platform that enables us to provide instant quotes and design for manufacturing (DFM) feedback to our customers. This enables our engineers to quickly iterate, deliver precise motor specifications and prototypes, ensuring fast turnaround and exceptional quote accuracy. Our advanced management system integrates real-time data, ensuring accurate pricing, project planning, and unmatched operational efficiency.
- Instant DFM and Quotation Capabilities for Brushless DC Motors
- Optimize processes, accelerate project planning and delivery
- Experienced motor engineers provide expert guidance
- Integrated systems improve efficiency and reduce lead times
Brushless DC (BLDC) Motor Professional Service
We provide you with brushless DC motor design, development and manufacturing services that can meet a variety of specifications and application needs. We have the flexibility to customize the motor according to your performance requirements and product specifications. Whether you need a low-volume, high-value equipment project or a medium-volume consumer product application such as e-bike and drone components, we can provide you with high-quality solutions.
We use a variety of technologies and methods to optimize the design and manufacture of brushless DC motors to ensure efficient and cost-effective projects. Our engineering team will conduct a comprehensive analysis to optimize motor performance to meet your specific needs. Whether it is high precision or high efficiency, we can provide you with the best solution.
Our brushless DC motors offer unmatched precision and consistency for medium to high volume production. Advanced motor design ensures efficient and stable performance without compromising quality. With the ability to handle complex structures and continuous duty characteristics, our motor systems are ideal for projects that require large-scale consistency and efficiency.
BLDC Motor Applications
BLDC motors are widely used in many fields, especially where extremely long service life, maintenance-free or extremely high speeds are required. Its significant advantages include low noise and low vibration performance, as well as the ability to easily cope with frequent load and direction changes, making it an ideal choice.
Optics
In the field of optics, BLDC motors are used in high-precision rotating equipment to ensure precise and stable operation.
Medical
In the medical field, it provides reliable, quiet power for equipment suitable for sterile and sensitive environments.
Industry and Automation
In industry and automation, BLDC motors drive various equipment to improve efficiency and durability.
Robotics
the robotics field relies on BLDC motors to achieve flexible motion control and precise positioning.
Aerospace
In aerospace, this type of motor supports lightweight and high performance and is a key component.
FAQs For Brushless DC (BLDC) Motor
A Brushless DC (BLDC) motor is a type of electric motor that operates without mechanical brushes. Instead, it uses electronic commutation to control the motor’s rotation. This design leads to higher efficiency, less noise, and longer lifespan compared to traditional brushed motors, making it ideal for various applications.
BLDC motors are known for their high efficiency, requiring less energy to perform the same tasks as brushed motors. They also produce less heat, have a longer lifespan, generate less noise, and require minimal maintenance. These benefits make them an excellent choice for industries like robotics, automotive, and home appliances.
A BLDC motor works by using permanent magnets on the rotor and electromagnets on the stator. Electronic controllers manage the current flow through the stator windings, creating a rotating magnetic field that causes the rotor to spin. This process is highly efficient and allows for precise speed control.
BLDC motors are used in various applications requiring high efficiency, precision, and durability. Common examples include electric vehicles, drones, robotics, medical devices, industrial automation, and household appliances like washing machines and fans.
A BLDC motor typically lasts longer than a brushed motor due to the absence of mechanical brushes, which wear out over time. Depending on the application and usage conditions, a BLDC motor can last anywhere from 10,000 to 30,000 hours or even longer with proper maintenance.
Yes, VoltSpin offers extensive customization options for BLDC motors. We provide OEM and ODM services to tailor your motor’s size, voltage, torque, speed, and mounting options to meet your specific needs. Whether you need a unique design or specific performance characteristics, we can create the perfect solution for you.
Yes, BLDC motors are highly energy efficient, with efficiency rates typically ranging between 85% and 90%. This means less energy is wasted as heat, making them an excellent choice for applications where energy conservation is a priority.
VoltSpin offers a wide range of voltage options for BLDC motors, from low-voltage models (12V, 24V) to high-voltage models (48V, 72V, and above) depending on the application. We can also customize the voltage according to your requirements.
One of the key advantages of BLDC motors is that they require very little maintenance. Since they don’t use brushes, there’s no need to replace worn-out components. However, regular maintenance of bearings and checking the cooling system is recommended to ensure optimal performance.
BLDC motors are more efficient, quieter, and have a longer lifespan than brushed motors. The absence of brushes reduces friction and wear, resulting in less maintenance and energy loss. BLDC motors also offer better speed control and are more suitable for high-precision applications.
Yes, BLDC motors are ideal for high-speed applications due to their precise speed control and ability to reach high RPMs. They are commonly used in drones, electric vehicles, and other devices that require fast and efficient operation.
BLDC motors provide a wide range of torque, depending on the motor’s design and application. VoltSpin offers BLDC motors with varying torque levels, from low torque for precision instruments to high torque for heavy-duty industrial applications. Custom torque options are also available.
Yes, BLDC motors can be designed to handle harsh environments. VoltSpin offers motors with IP-rated protection to withstand exposure to dust, water, and extreme temperatures, ensuring reliable performance even in challenging conditions.
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